Material Specifications
& Pattern Data
Every casting begins with a rigorous engineering review. We validate alloy selection, pattern tolerances, and pour parameters before the first mold is rammed.
↑ CLICK ROW FOR APPLICATION DETAILS · ALL GRADES STOCKED
MAGMASOFT® Pour Analysis
4,000-lb Pump Volute · Duplex SS
Pattern Tolerances
Linear ±
0.5mm
Flatness
0.8mm/m
Bore ±
0.3mm
Draft Angle
1–3°
Metallurgical
Composition
Ductile Iron Grade 65-45-12. Chemistry verified by OES spectrometer before every heat. Nodularity confirmed ≥85% by metallographic section.
THERMAL PROFILE — DUCTILE IRON HEAT #DI-2024-0847
LIQUIDUS
2,190°F
Metal fully fluid, ready to pour
POUR TEMP
2,650°F
Optimal superheat for thin sections
SOLIDUS
2,060°F
Solidification begins at mold wall
SHAKE-OUT
900°F
Casting removed from mold
3
HEATS/DAY
Per Molding Line
40T
MAX HEAT
Induction Furnace
±5°F
TEMP CTRL
OES Verification
≥85%
NODULARITY
Met. Section Check
Inspection & NDE
Results Dashboard
99.2%
RT Pass Rate
ISO
9001:2015
CMM Inspection Report · Part #PV-4000-SS
✓ ALL 6 FEATURES WITHIN ISO 8062-3 GRADE CT9 TOLERANCE
NDE / NDT Inspection Package
Radiographic (RT)
Magnetic Particle
Liquid Penetrant
Ultrasonic (UT)
Hardness Survey
Dimensional (CMM)
Tensile Stress-Strain · ASTM A536 80-55-06
Yield Strength
55 ksi
Tensile Str.
80 ksi
Elongation
6%
Certifications & Traceability
Proof Through
Production Evidence
Municipal Bracket
Water Utility · Cleveland, OH
Weight
14 lbs
Annual Qty
2,400 pcs/yr
Lead Time
3 weeks
Challenge
Replace imported casting with domestic source. Required full AWWA traceability and pressure test certification.
Outcome
Delivered 2,400 brackets at 99.8% dimensional pass rate. Lead time cut from 18 weeks (import) to 3 weeks domestic.
Before / After Metrics
Production Traveler
Similar Project?
Send us your drawing or describe your requirements. We'll respond with a capability assessment within 24 hours.
Submit Your RFQGet a Casting Quote
in 24 Hours
No automated forms. Your RFQ is reviewed by a foundry engineer who will assess your requirements and respond with a real capability statement — including alloy alternatives, lead time, and tooling cost.
Response in 24 hrs
Engineer-reviewed, not automated
Capability Statement
Alloy, tolerance, lead time, cost
NDA Available
Confidentiality on request
Not Ready to Quote?
Download our Alloy & Tolerance Guide — 32 pages covering all 6 alloy families, design guidelines, and typical lead times.